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5
Body assembly
Compression washer
Ferrule
Insulator
Contact (male or female)
Backnut
—Assemble contact onto cable center conductor.
—Solder contact to center conductor by heating rear of contact
(do not feed additional solder through inspection hole in contact).
—Press ferrule against compression washer.
—Trim excess braid flush with outer diameter of compression washer
and ferrule.
—Assemble insulator over cable center conductor and dielectric.
Compression washer
Ferrule
Backnut
Body assembly
Cap
Insulator
Solder
Cable Assembly Instructions
Clamp type connectors for flexible cable
Straight Connectors—Flexible Cable
Cable Trim Dimensions
Right Angle Connectors—Flexible Cable
Parts list
B
C
A
Braid
Jacket
Center conductor
Dielectric
—Trim cable per trim code below; tin end of center conductor.
—Slide backnut onto cable. Slide compression washer onto cable in
the orientation shown until it stops against cable jacket.
—Flare cable braid by rotating dielectric and slide ferrule under braid.
1
2
3
—Insert cable assembly into body assembly. Tighten to 90–100
inch-ounces torque. (Hold cable/hardware assembly stationary
and rotate body when tightening.)
4
—Insert cable assembly into body assembly. Tighten to 90–100
inch-ounces torque. (Hold cable/hardware assembly stationary
and rotate body when tightening.)
—Solder center conductor into notch in rear of contact with
.025–.032" diameter chisel-tip soldering iron.
—Solder should cover center conductor, but not extend over top of
notch in contact, or exceed contact diameter.
—Press ferrule against compression washer.
—Trim excess braid flush with outer diameter of compression washer
and ferrule.
—Assemble insulator over cable center conductor and dielectric.
—Trim cable per trim code below; tin end of center conductor.
—Slide backnut onto cable. Slide compression washer onto cable in
the orientation shown until it stops against cable jacket.
—Flare cable braid by rotating dielectric and slide ferrule under braid.
1
2
3
—Place insulator in body cavity, and press cap into place.
Properly assembled cap will be slightly below end of body assembly.
4
Parts list
CONNECTOR TYPE
ABC
STRAIGHT CONNECTORS .080 .120 .240
RIGHT ANGLE CONNECTORS .080 .180 .300