1-30 2001 Pontiac Aztek
Roof Outer
Replacement
Installation Procedure
1. Drill 8 mm (5/16 in.) plug weld
holes as necessary in locations
noted from the original panel.
IMPORTANT: In any area damaged
beyond recognition, space plug weld
holes every 40 mm (1-1/2 in.) apart.
2. Prepare all attachment surfaces as
necessary.
3. Apply weld-thru primer to all bare-
metal surfaces.
4. Position the roof panel.
5. Plug weld accordingly.
6. Clean and prepare all welded
surfaces.
IMPORTANT: Prior to refinishing,
refer to publication GM4901M-D-00
GM Approved Refinish Materials for
recommended products. Do not
combine paint systems. Refer to
paint manufacturer’s
recommendations.
7. Apply the following as necessary:
• An anti-corrosion primer
• Sound deadeners
• Sealers
8. Refinish as necessary.
9. Install all related panels and
components.
