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2003 Bontrager Service Manual
10. Place the wheel with the
left end of the axle in the axle
vise and tighten the right end
nut to 150 lb•in (17Nm).
11. Turn the wheel over and
clamp the right end nut in the
vise.
12. Grease the bearing.
13. Clean and lightly grease
the left end nut and end seal.
Replace the end seal on the end
nut with the lip facing the inside.
9. Place the complete left
end nut onto the axle and tight-
en it by hand.
10. Tighten the end nut to
150 lb•in (17Nm).
After completely assembling the hub, check for proper
functioning by spinning the freehub body. If the pawls do
not click into place, the spring may not have been cor-
rectly installed, or there could be too much grease in the
freewheel.
teeth.
5. Install the seal into the
freehub body with the lip toward
the outside of the hub (Fig. 13G).
6. Push the pawls in with
a screwdriver as you slide the
complete freehub body onto the
axle (Fig. 14G). Check the align-
ment to avoid excessive force
which could damage the spring.
7. Grease the freehub end
and axle end.
8. Clean and lightly grease
the right end nut and end seal
(Fig. 15G). Replace the end seal
on the end nut with the lip fac-
ing the inside.
9. Place the complete end
nut onto the axle and tighten it
by hand.
Fig. 12G
Freehub body seal
Fig. 15G
Fig. 13G
Fig. 14G
Exploded view and Parts list
Pos Description
1 End nut
2 V-seal, left
3 Bearing, left
4 Axle
5 Retaining bolt
6 Driver
7 Pawl
8 Pawl spring
9 Roller retainer
10 Bearing shell
11 Bearing, right
12 Spacer
13 Freehub seal
14 Freehub body
15 V-seal, right
16 End nut, right
17 Nut cap
18 Hub shell
1
3
4
2
11
5
18
6
7
9
10
12
8
7
13
14
16
15
17