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4-4 Service Manual
4097-00X
Carrier Transport Motor Removal
1. Remove the front cover.
2. Remove the carrier frame.
3. Disconnect the carrier transport motor connector from the
system board.
4. Remove the belt from the carrier transport motor pulley.
5. Unlatch the right side of the sheet feeder and unhook the carrier
transport motor cable.
6. Remove the two screws securing the carrier transport motor to
the carrier frame and remove the motor. Note the routing of the
motor cable.
Exit Roller Assembly Removal
1. Remove the front cover.
2. Unlatch and remove the exit roller bushing from the left side of
the gear plate. Note of the position of the spring located on the
end of the exit roller shaft.
3. Remove the spring and lift the exit roller out of the machine.
Front Cover Removal
1. Remove the two cover mounting screws from the upper rear
corners of the of the rear cover. When reassembling, do not
overtighten these screws as they will damage the plastic
threads.
2. Lift up on the two cover latches located on each side of the base
cover.
3. Pull the front cover forward and remove.
Gear Plate Assembly Station Removal
1. Remove the front cover.
2. Remove the carrier frame.
3. Remove the large feed roller.
4. Disconnect the paper feed motor and the power connector from
the system board. Note the routing of all cables.
5. Remove the two gear plate assembly screws from the carrier
frame and remove the gear plate.