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Table of Contents
SECTION 1 OVERVIEW .................................................................................................4
INTRODUCTION......................................................................................................4
UN-PACKING INSTRUCTIONS ..............................................................................5
PRODUCT WARRANTY .........................................................................................6
SPECIFICATIONS ...................................................................................................7
SECTION 2 SETUP AND OPERATION .........................................................................8
ASSEMBLING THE L60..........................................................................................8
FUNCTION OF UNWIND ASSEMBLY....................................................................9
WASTE REMOVAL ...............................................................................................10
MOUNTING THE L-60 ...........................................................................................11
THEORY OF OPERATION....................................................................................12
LOWER “HALL EFFECT” SENSOR (OPTIONAL) ..............................................13
“SMART HEAD” (OPTIONAL) .............................................................................14
EXPLANATION OF LABEL TRANSFER..............................................................15
WEBBING THE L60 ..............................................................................................17
RUNNING THE L60 ...............................................................................................19
LABEL SENSING STAR WHEEL .........................................................................20
DATA LOGIC SENSOR (OPTIONAL) ..................................................................21
LION SENSOR (OPTIONAL) ................................................................................22
SECTION 3 MAINTENANCE........................................................................................23
STARWHEEL MAINTENANCE.............................................................................23
GENERAL MAINTENANCE..................................................................................24
SECTION 4 TROUBLESHOOTING..............................................................................25
TROUBLESHOOTING (continued)......................................................................26
TROUBLESHOOTING (continued)......................................................................27
TROUBLESHOOTING (Registration).................................................................28
SECTION 5 TECHNICAL..............................................................................................29
VACUUM HEAD FUNDAMENTALS.....................................................................29
TECHNICAL SUPPORT .....................................................................................................30
DRAWINGS AND BILL OF MATERIALS...........................................................................31
MAIN ASSEMBLY .................................................................................................31
FRONT SIDE PANEL ASSEMBLY .......................................................................31
REAR SIDE PANEL ASSEMBLY .........................................................................31
BELT TENSIONER ASSEMBLY...........................................................................31
TAMP ASSEMBLY ................................................................................................31
BLOW ASSEMBLY ...............................................................................................31
GAUGE ASSEMBLY .............................................................................................31
FRONT PANEL ASSEMBLY.................................................................................31
FRONT PANEL (PLC) ASSEMBLY......................................................................31
GUIDE ASSEMBLY...............................................................................................31
VALVE ASSEMBLY ..............................................................................................31
UNWIND ASSEMBLY ...........................................................................................31
WEBBING DIAGRAM............................................................................................31
TAMP PNEUMATIC DIAGRAM ............................................................................31
BLOW PNEUMATIC DIAGRAM ...........................................................................31
LION EYE OPTICAL LABEL SENSOR ASSEMBLY ...........................................31
DATA LOGIC OPTICAL LABEL SENSOR ASSEMBLY .....................................31
RECOMMENDED SPARE PARTS .......................................................................31
POWER MODULE SETUP SHEET.......................................................................31
ELECTRICAL DIAGRAM ......................................................................................31
ELECTRICAL DIAGRAM (PLC) ...........................................................................31