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4
6. Measure the appropriate length of wire so that the wire harness will reach the router from the PDC.
7. Remove onehalf (1/2) inch of insulation from each
wire that needs to be spliced.
8. Place a piece of adhesive lined heat shrink tubing on
one side of the wire. Make sure the tubing will be long
enough to cover and seal the entire repair area.
9. Place the strands of wire overlapping each other
inside of the splice clip (1).
10. Using crimping tool (1), Mopar p/n 05019912AA, crimp
the splice clip and wires together.
11. Solder (3) the connection (2) together using rosin core
type solder (1) only.
CAUTION: Do not use acid core solder.
12. Center the heat shrink tubing (2) over the joint and
heat using a heat gun. Heat the joint until the tubing is
tightly sealed and sealant (1) comes out of both ends
of the tubing.
13. Attach the black wire to the negative battery terminal stud.
14. Install the PDC back cover, being careful not to pinch any wires between the PDC and the PDC cover.
15. Install the PDC.
16. Connect the negative battery cable.
17. Install the spare tire cover.
Aug 08, 2008 K6860631 Rev. 1