Filter
Top Products
Chapter 3 Electrical Assembly
23
Chapter 3 Electrical Assembly
This chapter introduces the connection methods of the power and signal cables.
3.1 Selection of cables
3.1.1 Current carrying capacity of cables
The current carrying capacity can be selected according to the voltage drop and
permissible temperature increase.
Table 3-1 Current carrying capacity of cables
Cross sectional area(mm
2
) Current
carrying
capacity (A)
1 1.5 2.5 4 6 10 16 25 35 50 70 95 120 150 185 240
Rubber
21 27 35 45 58 85 110 145 180 230 285 345 400 470 540 660
25
°
C
Plastic
19 24 32 42 55 75 105 138 170 215 265 325 / / / /
Rubber
20 25 33 42 54 80 103 136 168 215 267 323 374 439 505 617
35
°
C
Plastic
18 22 30 39 51 70 96 129 159 201 248 304 / / / /
3.1.2 Selection of power cables
The power cables include input power cables of main circuit and that of the bypass,
the UPS output cables, battery input cables, protective earth cables and the
lightning protection cables.
1. Calculation of current of power cables
The first calculation method is done according to the following formula:
If the power factor is 0.80, the efficiency is 0.9, the minimum input voltage is 176
volts, output line to neutral voltage is 220V, minimum battery voltage is 324 V,
bypass overload capability is 135% and that of the inverter is 125%,
2. Selection of cable cross sectional areas
Power cables are selected according to two factors - 3 – 5 A/mm
2
current density
and the maximum voltage drop be less than 3 W.
The cross-sectional areas of bypass input neutral cable and UPS output neutral
cable should be 1.5 times of the phase cable. The cross sectional area of the