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TABLE OF CONTENTS
TABLE OF CONTENTS ............................................................................................................................................3
PRECAUTIONS ......................................................................................................................................................6
PREPARATION ......................................................................................................................................................7
1. SST (Special Service Tools) .......................................................................................................................7
2. Lubricants / Liquids ....................................................................................................................................7
VEHICLE LIFT LOCATIONS ..................................................................................................................................8
PARTS ....................................................................................................................................................................9
1. Location .......................................................................................................................................................9
1.1. Turbo charger ......................................................................................................................................9
1.2. Heat shield.........................................................................................................................................10
1.3. Exhaust manifold ...............................................................................................................................11
1.4. Intercooler..........................................................................................................................................12
1.5. Air intake............................................................................................................................................13
1.6. Oil filter ..............................................................................................................................................14
1.7. Oil pan and brackets..........................................................................................................................15
1.8. Electric components ..........................................................................................................................16
1.9. Cooling fan ........................................................................................................................................17
1.10. Templates........................................................................................................................................18
1.11. Heat insulation, stickers and sparkplugs .........................................................................................19
2. Parts List ....................................................................................................................................................20
3. Specified torque ........................................................................................................................................24
INSTALLATION PROCEDURES .........................................................................................................................26
1. Introduction ...............................................................................................................................................26
1.1. Si unit.................................................................................................................................................26
1.2. Caution * notice * hint. .......................................................................................................................26
1.3. Definition of symbols. ........................................................................................................................26
1.4. Water hose and clamp.......................................................................................................................26
1.5. Air hose and clamp............................................................................................................................27
1.6. Oil and coolant...................................................................................................................................27
2. Parts to be removed (see workshop manual for detailed instructions) ...............................................28
3. Vehicle preparation ...................................................................................................................................30
1. Remove carbon canister. .....................................................................................................................30
2. Remove harness clamps. ....................................................................................................................30
3. Hole preparation. .................................................................................................................................31
4. Harness fixation. ..................................................................................................................................31
5. Harness grommet hole.(interior) ..........................................................................................................31
4. Airfilter box heat shield preparation .......................................................................................................32
1. Preparation heat shield. .......................................................................................................................32
5. Oil-sump preparation ................................................................................................................................33
1. Install oil return adapter. ......................................................................................................................33
2. Cleaning. .............................................................................................................................................33
6. Underbody protection preparation ...........................................................................................
...............34
1. Undercover preparation. ......................................................................................................................34
7. Engine cover preparation .........................................................................................................................37
1. Engine cover preparation. ...................................................................................................................37
8. Cooling fan preparation ............................................................................................................................38
1. Install cooling-fan. ................................................................................................................................38
2. Install bracket to cover. ........................................................................................................................38
3. Temperature sensor. ...........................................................................................................................38
9. Inlet pipe preparation ................................................................................................................................39
1. Install vacuum hose adapter. ...............................................................................................................39
2. Preparation of VSV. .............................................................................................................................39
3. Install VSV. ..........................................................................................................................................39