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10. Intercooler preparation ...........................................................................................................................40
1. Install lower bracket. ............................................................................................................................40
2. Install upper bracket. ...........................................................................................................................40
11. Pre-catalyser heat shield preparation ...................................................................................................41
1. Install pre-catalyser heat shield. ..........................................................................................................41
12. Turbo control system preparation .........................................................................................................42
1. Turbo control system preparation. .......................................................................................................42
2. Install control-unit harness. ..................................................................................................................42
13. Turbo preparation ...................................................................................................................................43
1. Turbo protection. .................................................................................................................................43
2. Remove plate with pressure actuator. .................................................................................................43
3. Turbo lubrication. .................................................................................................................................43
4. Install water adapters. .........................................................................................................................43
5. Install water outlet hose. ......................................................................................................................44
6. Install water inlet tube. .........................................................................................................................44
7. Install oil pressure tube. .......................................................................................................................44
8. Install plate with pressure actuator. .....................................................................................................44
9. Install pressure actuator hose. ............................................................................................................45
14. Installation engine compartment ...........................................................................................................46
1. Install exhaust manifold gasket. ..........................................................................................................46
2. Install exhaust manifold. ......................................................................................................................46
3. Position Turbo charger. .......................................................................................................................46
4. Install turbo charger. ............................................................................................................................46
5. Install Turbo charger bracket. ..............................................................................................................47
6. Tightening Turbo charger. ...................................................................................................................47
7. Install water inlet connection. ..............................................................................................................47
8. Install water outlet connections. ..........................................................................................................48
9. Waterhose fixation. ..............................................................................................................................48
10. Install protection cap throttle body housing. ......................................................................................48
15. Installation engine compartment lower ................................................................................................49
1. Apply liquid gasket to oil pan. ..............................................................................................................49
2. Install oil pan. .......................................................................................................................................49
3. Install oil pressure switch extension. ...................................................................................................49
4. Install oil pressure switch extension bolt. ............................................................................................49
5. Install oil pressure switch. ....................................................................................................................50
6. Install Intercooler. ................................................................................................................................50
7. Install intercooler inlet pipe. .................................................................................................................50
8. Install oil pressure tube. .......................................................................................................................51
9. Install intercooler outlet pipe. ...............................................................................................................51
16. Installation engine compartment upper ................................................................................................53
1. Install turbo inlet pipe. ..........................................................................................................................53
2. Install turbo inlet pipe bracket. .............................................................................................................53
3. Install water hose clamp ...................................................................................................
...................53
4. Install VSV t-junction. ..........................................................................................................................53
5. Modify engine ventilation hose. ...........................................................................................................54
6. Install engine ventilation hose onto engine. .........................................................................................54
7. Install engine ventilation hose onto turbo inlet pipe. ............................................................................54
8. Install VSV connections. ......................................................................................................................55
9. Install air filter. .....................................................................................................................................55
10. Prepare air filter box cover. ...............................................................................................................55
11. Install air filter box cover ....................................................................................................................55
12. Install exhaust pipe pre-catalyser. .....................................................................................................56
13. Install exhaust pipe bracket. ..............................................................................................................56
14. Install oil return pipe. .........................................................................................................................56
15. Install oil return hose. ........................................................................................................................57
16. Install wiring harness. ........................................................................................................................57
17. Install cooling fan cover. ....................................................................................................................58
18. Install lambda sensor No. 1 ...............................................................................................................59
19. Install exhaust manifold heat shield. ..................................................................................................59
20. Install lambda sensor No..2 ...............................................................................................................59
21. Spark plug exchange .........................................................................................................................60