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640t – Installation and Operating Instructions
1. Safety
Warnings .................................................................1-1
General ....................................................................1-1
Electrical ..................................................................1-2
2. Warranty
Limited 90-Day Warranty ........................................2-1
For European Union Residents Only .......................2-1
3. Specifications
Specications ..........................................................3-1
FCC Note ................................................................ 3-2
Canada Class A Notice - Avis Canada, Classe A . 3-2
Modications .......................................................... 3-2
4. Installation
Prior to Installation ................................................. 4-1
Installation .............................................................. 4-1
5. Feature guide
Film Shafts ............................................................. 5-1
Idler Bars ................................................................ 5-2
A. Upper Idler ....................................................... 5-2
B. Lower Idler ....................................................... 5-2
Rollers and Safety Sensor ..................................... 5-2
A. Upper Main Roller ............................................ 5-2
B. Lower Main Roller ............................................ 5-2
C. Safety Sensor .................................................. 5-2
Emergency Stop and Table .................................... 5-3
A. Table Interlock Hole ........................................ 5-3
B. Table Interlock ................................................ 5-3
C. Emergency Stop .............................................. 5-3
D. Front Feed Table .............................................. 5-3
Control Panel and Print Clamp .............................. 5-3
A. Control Panel & Display ................................... 5-3
B. Print Clamp Lock Release Latch ..................... 5-3
Tension Controls .................................................... 5-4
A. Release Liner Tension Knob ............................ 5-4
B. Upper Film Tension Knob and Brake .............. 5-4
C. Media Rewinder Tension Knob ....................... 5-4
D. Lower Film Tension Knob and Brake ............... 5-4
Roller Pressure Handle ......................................... 5-4
A. Mounting & Laminating Presets ...................... 5-4
B. Roller Pressure Handle .................................... 5-4
Media Core Adapter .............................................. 5-5
Rewinder ................................................................ 5-5
A. Rewinder Core Adapters ................................. 5-5
B. Rewinder Shaft ................................................ 5-5
C. Rewinder Cardboard Tube .............................. 5-5
D. Core Chucks .................................................... 5-5
E. Unwind/Supply Shaft ....................................... 5-5
Power ..................................................................... 5-6
A. On/Off Power Switch ....................................... 5-6
B. Circuit Breaker ................................................. 5-6
C. Nomenclature Plate ......................................... 5-6
Power Cord and Foot Switch ................................. 5-6
A. Power Cord ...................................................... 5-6
B. Foot Switch ...................................................... 5-6
Control Panel .......................................................... 5-7
Temp Section ....................................................... 5-7
Speed Section ..................................................... 5-7
6. Operation
General Operation .................................................. 6-1
Loading Film ........................................................... 6-2
Removing and Installing the Print Clamp ............ 6-3
Removing and Installing the Feed Table .............. 6-3
Loading Film Onto the Supply Shafts .................. 6-4
Threading Film with a Threading Card ................. 6-5
Loading Film by Tacking New Film to Existing Film 6-7
Decaling in Two Passes ......................................... 6-8
Mounting ................................................................ 6-9
Tips For Threading Pressure Sensitive Adhesive .....
(PSA) Film ............................................................. 6-9
Pre-Coating Boards ............................................. 6-9
Mounting Only ...................................................... 6-9
Film Alignment and Tension ..................................6-10
Film Alignment ....................................................6-10
Film Tension ........................................................6-10
Clearing a Film Jam (Wrap-up) ...........................6-11
Lamination Guide .................................................6-12
7. Operator Maintenance
Caring for the 640t Laminator .................................7-1
Cleaning The Rollers .............................................7-1
Troubleshooting ......................................................7-2
Notes .......................................................................7-3
Ta b l e o f Co n T e n T s