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Pin Signal Name Cable Color Code Signal Option Requirements
1 +22V BLK
2 Spare Output WHT
3 +22V Power Ground RED
4 Programmable Status Output 1 GRN
5 Programmable Status Output 2 ORN
6 Ultrasound Active Status Output BLU
7 Any Fault Status Output WHT/BLK
8 Press Trigger Status Output RED/BLK
9 System Overload Status Output GRN/BLK
10 System Online Status Output ORN/BLK
11 Press Top of Stroke Status Output BLU/BLK
12 Current Loop OK Status Output BLK/WHT Not Used
13 Analog Monitor Signal Common RED/WHT
14 Not Used GRN/WHT
15 Power Signal Monitor Output BLU/WHT
16 Amplitude Monitor Output BLK/RED
17 Amplitude/Power Regulation Status Output WHT/RED
18 MPC Ready Status Output ORN/RED Not Used
19 System Power OK Status Output BLU/RED
20 Bad Part Status Output RED/GRN
21 Good Part Status Output ORN/GRN
22 System Ready Status Output BLK/WHT/RED
23 Suspect Part Status Output WHT/BLK/RED
24 Isolated Common RED/BLK/WHT
25 Not Used GRN/BLK/WHT
Table 3-III System Output Connector Signals (J3)
Figure 3–11 DB-25F, Generator Output Connector (J3)
Figure 3–12 DB-25M, Generator Output Cable
Connector
1 3 5 7 9 11 13
15 17 19
21 23 25
13 11 9 7 5 3 1
25 23 21 19 17 15
System Outputs Connector
The SYSTEM OUTPUTS connector mounted on the gen-
erator I/O panel includes connections for all of the basic
system status and monitor output signals, which will typi-
cally connect to an automated control system. The cable
attached to this connector includes all of the available
system output signals, which will be read or monitored by
a digital input card or analog inputs on the user-supplied
automation controller.
The user can determine which signals are appropriate for
each welding application.
The system monitor output signals are analog signals used
to monitor ultrasonic amplitude setting and ultrasonic output
power levels, referenced to the Monitor Common (Pin 13).
Continued
Page 23
Dukane Manual Part No. 403-575-00
Section 3 - Installation