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LOW-TEMP VINYL TRANSFER
30
This process involves transferring an image onto a
flexible vinyl. Top roller temperature and amount of
main roller downward pressure is dependent on the
type of toners. Use the minimum amount of pressure
required for successful transfer.
MEDIA: Electrostatic
FILMS:
-- -- -- Top Unwind Shaft: Media with Toners
____ Bottom Unwind Shaft: Banner Vinyl
LAMINATOR SETTINGS:
Front Control Panel
Top Roller Temp.: 250-275°F (121-135°C)
Bottom Roller Temp.: 140-150°F (60-65°C)
Main Roller Pressure: 80-100 PSI
Cooling Fan: ON (Under chill idlers)
Back Control Panels
Pull Rollers: Down
Pull Roller Pressure: 40-60 PSI
Pull Clutch Tension: 40-60 PSI
Motor Control Panel
Motor Direction: Forward
Motor Speed Setting: 1.5-5 FPM (.5-1.5 MPM)
WEBBING SETTINGS
Web Tension Top: Medium to Heavy
Web Tension Bottom: Light to Medium
Chill Idlers: Over 1st/Under 2nd
Shim Wheel Settings: -1/16" (-2mm)
Figure 26. Webbing for Vinyl Transfer
Top
Main Roller
Top
Pull Roller
Front Top
Supply Shaft
Rear Top
Supply Shaft
Bottom
Main Roller
Bottom
Pull Roller
Chill
Idler
Shim Wheel
Print Guide
Front Table
Shim Wheel
Front
Chill
Idler
Rear
Front
Bottom
Wind-up
Rear
Bottom
Wind-up
Rear
Bottom
Supply
Shaft
Front
Bottom
Supply
Shaft
Rear
Roll
Easel
Front
Roll
Easel
Rear Top
Wind-up
Front Top
Wind-up
Top
Idler
Rear Table
Covered
Foot
Switch
Fan
Tube
Fan
Tube
Bott
Idler
Bott
Idler
Media with
toners facing out
Media after
toners removed
Finished Product
Vinyl Material
Covered
Foot
Switch