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TABLE OF CONTENTS
1. INTRODUCTION............................................................................... 3
1.1 INTRODUCTION ............................................................................................ 3
1.2 PROFESSIONAL PUNCHER-A1 FAQ’S ....................................................... 3
2. INSTALLATION................................................................................ 5
2.1 UNPACKING................................................................................................... 5
2.2 UNIT SET-UP ................................................................................................. 5
2.3 UNIT OPERATION ......................................................................................... 5
3. MAINTENANCE................................................................................ 7
3.1 INSPECTION, CLEANING AND LUBRICATION ........................................... 7
3.2 DIE SET MAINTENANCE............................................................................... 8
3.3 PREVENTATIVE MAINTENANCE SCHEDULE ............................................ 9
3.4 SETTING THE RIGHT EXPECTATIONS....................................................... 9
4. ADJUSTMENTS AND SPECIAL PROCEDURES ......................... 10
4.1 TOOL RECOMMENDATIONS ..................................................................... 10
4.2 DIE SET POSITION CRADLE ADJUSTMENT, CENTERING PUNCHED
HOLES................................................................................................................ 10
4.3 REMOVAL OF PUNCH MODULE................................................................ 13
4.4 GREEN BELT REPLACEMENT, ALIGNER PANEL REMOVAL,
EXPLANATION................................................................................................... 14
4.5 GREEN BELT REPLACEMENT, PAPER ENTRANCE SIDE...................... 15
4.6 GREEN BELT REPLACEMENT, PAPER EXIT SIDE.................................. 21
4.7 BACK GAGE ASSEMBLY ............................................................................ 28
4.8 INSTALLATION STEPS ............................................................................... 28
4.9 TO CLEAR A PAPER JAM........................................................................... 30
4.10 SOFTWARE UPDATE PROCEDURE........................................................ 31
5. TECHNICAL TROUBLESHOOTING.............................................. 32
5.1 THEORY OF OPERATION .......................................................................... 32
5.2 TROUBLESHOOTING GUIDE CHART........................................................ 34
5.3 ELECTRICAL SCHEMATIC ......................................................................... 37
6. OPERATING CONTROLS.............................................................. 37
6.1 PUNCHING PATTERNS .............................................................................. 37
6.2 CHANGING THE PUNCH DIE SETS........................................................... 37
6.3 PAPER CHIP DRAWER............................................................................... 38
6.4 SERVICE ...................................................................................................... 38
7. SPECIFICATIONS.......................................................................... 40
7.1 SPECIFICATIONS, 115V & 230V PROFESSIONAL PUNCHER-A1 .......... 40
8. GLOSSARY OF TERMS ....................................................................
8.1 GLOSSARY OF TERMS ..................................................................................