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3.9.2 Cleaning the Platen Rollers ....................................................................3-20
3.9.3 Clean the Inside of the Printer.................................................................3-21
3.9.4 Clean the Cleaning Rollers .....................................................................3-21
PARTS REPLACEMENT ....................................................................................................4-1
4.1 Removing the Covers........................................................................................4-3
4.1.1 Print Station Cover...................................................................................4-3
4.1.2 Front Transfer Cover................................................................................4-3
4.1.3 Rear Transfer Cover................................................................................4-3
4.1.4 Base Module Cover .................................................................................4-4
4.1.5 Card Input Hopper Cover .........................................................................4-4
4.1.6 Card Output Hopper Cover.......................................................................4-5
4.1.7 Back Cover .............................................................................................4-5
4.2 Replacing the Control Panel Assembly Components...........................................4-6
4.3 Replacing the Printhead Assembly Components.................................................4-7
4.3.1 Printhead (D840854)................................................................................4-7
4.3.2 Fan Assembly (840134)...........................................................................4-7
4.3.3 Head Force Spring (840272) ....................................................................4-8
4.3.4 Ribbon Deflector (D840638) .....................................................................4-8
4.4 Replacing the Print Station Components ............................................................4-9
4.4.1 O-Rings (140212) ....................................................................................4-9
4.4.2 Ribbon Sensor Board Assembly (140407) ...............................................4-10
4.4.3 Encoder Wheel (810492)........................................................................4-10
4.4.4 Ribbon Sensor Array Assembly (840108) ................................................4-11
4.4.5 Ribbon Supply Motor Assembly (D840980) .............................................4-11
4.4.6 Ribbon Take-Up Motor Assembly (D840980)...........................................4-12
4.4.7 Headlift Motor Assembly (840131)..........................................................4-12
4.4.8 Ribbon Supply Encoder Sensor Assembly (D840982) ..............................4-13
4.4.9 Headlift Sensor Assembly (D840983)......................................................4-13
4.5 Replacing the Transfer Station Components.....................................................4-14
4.5.1 Film Drive O-Rings (140212)..................................................................4-14
4.5.2 Encoder Wheel (810492)........................................................................4-14
4.5.3 Stepper Motor Assembly (840123)..........................................................4-15
4.5.4 Lamination Supply Encoder Sensor Assembly (840135)...........................4-15
4.5.5 Lamination Take-Up Encoder Sensor Assembly (840136) ........................4-16
4.5.6 Lower Film Sensor Assembly (840199)...................................................4-16
4.5.7 Upper Film Sensor Assembly (D841023).................................................4-17
4.5.8 Print Platen Roller (840319) ...................................................................4-17
4.5.9 Transfer Peel Off Bar Assembly (840253) ...............................................4-18
4.5.10 Ribbon Drive Hub (840324) ....................................................................4-18
4.5.11 Transfer Station Assembly (840152).......................................................4-19
4.5.12 Lamination Assembly (840159)...............................................................4-20
4.5.13 Transfer Lift Switch (840142)..................................................................4-21
4.5.14 Transfer Lift Motor (840132) ...................................................................4-21
4.6 Replacing Belt Driven Base Module Components .............................................4-23
4.6.1 Drive Belt – Platen Roller to Card Feed Roller (220071) ...........................4-23
4.6.2 Drive Belt – Card Feed Roller to Card Feed Roller (220082).....................4-23
4.6.3 Stepper Motor Assembly (840164)..........................................................4-24
4.6.4 Compound Grooved Pulley (8402328) ....................................................4-25
4.6.5 Pinch Roller Spring Plate-Front (840354) ................................................4-25
4.6.6 Pinch Roller Spring Plate-Back (840354).................................................4-26
4.6.7 Drive Belt – Tensioner to Platen Roller (F000003)....................................4-26
4.6.8 Drive Belt – Stepper Motor to Tensioner (F000004)..................................4-27
4.6.9 Main Pulley – Front (D850190)...............................................................4-27