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4.6.10 Main Pulley – Back (D850190)................................................................4-28
4.6.11 Belt (F000018).......................................................................................4-29
4.6.12 Base Module (840151)...........................................................................4-29
4.7 Replacing the Gear Driven Base Module Components......................................4-31
4.7.1 Drive Belt – Platen Roller to Card Feed Roller (220071) ...........................4-31
4.7.2 Drive Belt – Card Feed Roller to Card Feed Roller (220082).....................4-31
4.7.3 Stepper Motor Assembly (840164)..........................................................4-32
4.7.4 Pinch Roller Spring Plate - Front Input Side (840354)...............................4-33
4.7.5 Pinch Roller Spring Plate - Front Output Side (840354)............................4-33
4.7.6 Pinch Roller Spring Plate - Back Output Side (840354) ............................4-34
4.7.7 Pinch Roller Spring Plate – Back Input Side (840354)..............................4-34
4.7.8 Main Pulley (D850190)...........................................................................4-35
4.7.9 Gear – Card Transport (760330).............................................................4-35
4.7.10 Compound Gear (D841032) ...................................................................4-36
4.7.11 Base Module (840151)...........................................................................4-36
4.8 Replacing the Card Input Hopper Components.................................................4-38
4.8.1 Flipper Table Home Sensor Board Assembly (140407) ............................4-38
4.8.2 Card Low Sensor Board Assembly (140407) ...........................................4-38
4.8.3 Card Feed Belt (220082)........................................................................4-39
4.8.4 Cleaning Roller Drive Idler Gear (760401) ...............................................4-39
4.8.5 Card Feed Gear (810271) ......................................................................4-40
4.8.6 Encoding Feed Motor Assembly (840100) ...............................................4-41
4.8.7 Cleaning Roller Assembly (840102)........................................................4-42
4.8.8 Flipper Table Position Stepper Motor (840124) ........................................4-42
4.8.9 Card Feed Motor Assembly (840198)......................................................4-42
4.8.10 Clutch Spring (840285) ..........................................................................4-43
4.8.11 Card Sensor Assembly – Flipper Table (D840624)...................................4-43
4.8.12 Card Feed Sensor (D840625).................................................................4-44
4.8.13 Magnetic Encoder Head (840104)...........................................................4-44
4.8.14 Encoder Card Sensor (140407) ..............................................................4-45
4.9 Replacing the Power Assembly Components....................................................4-46
4.9.1 Power Switch (120011)..........................................................................4-46
4.9.2 Power Cord Receptacle (130067) ...........................................................4-46
4.9.3 Main Print Board (A000030) ...................................................................4-47
4.9.4 Lamination Board (140402)....................................................................4-47
4.9.5 Power Supply (150240)..........................................................................4-48
4.10 Replacing the Output Stacker Components ......................................................4-48
4.10.1 Output Stacker (D840590)......................................................................4-48
4.10.2 Stacker Full Sensor (140407) .................................................................4-49
4.10.3 Stacker Lift Motor (840130)....................................................................4-49
PACKING YOUR HDP700 CARD PRINTER ........................................................................5-1
BOARD LEVEL DIAGNOSTICS..........................................................................................6-1
6.1 Board Errors.....................................................................................................6-1
6.1.1 EE Memory Error.....................................................................................6-1
6.1.2 EE Checksum Error.................................................................................6-1
6.1.3 DRAM Memory Error................................................................................6-1
6.1.4 RAM Memory Error..................................................................................6-1
6.1.5 FPGA......................................................................................................6-1
6.1.6 Update Firmware Now .............................................................................6-1
6.2 Sensor Testing .................................................................................................6-2