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Figure 4-1. Problems Duplicated by a Test Print. . . . . . . . . . . . . . . 4-2
Figure 4-2. Interface Diagnostic Flow. . . . . . . . . . . . . . . . . . . . . 4-4
Figure 5-1. Rear Case Fasteners. . . . . . . . . . . . . . . . . . . . . . . 5-3
Figure 5-2. Front Case Removal. . . . . . . . . . . . . . . . . . . . . . . 5-4
Figure 5-3. Bottom Plate Removal. . . . . . . . . . . . . . . . . . . . . . 5-5
Figure 5-4. Bottom Plate and Power Supply. . . . . . . . . . . . . . . . . 5-6
Figure 5-5. Card Feeder Rear . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Figure 5-6. Print Head Upper Fasteners . . . . . . . . . . . . . . . . . . . 5-8
Figure 5-7. Print Head Ground Lug . . . . . . . . . . . . . . . . . . . . . 5-9
Figure 5-8. Print Head Assembly Removal . . . . . . . . . . . . . . . . . 5-10
Figure 5-9. Print Head Connectors. . . . . . . . . . . . . . . . . . . . . 5-11
Figure 5-10. Properly Positioned Print Head . . . . . . . . . . . . . . . . 5-12
Figure 5-11. Fan Replacement . . . . . . . . . . . . . . . . . . . . . . . 5-13
Figure 5-12. Ribbon Sensor Removal. . . . . . . . . . . . . . . . . . . . 5-14
Figure 5-13. Front Belts. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Figure 5-14. CPU and Encoder Boards. . . . . . . . . . . . . . . . . . . 5-16
Figure 5-15. Rear Plate Removals. . . . . . . . . . . . . . . . . . . . . . 5-17
Figure 5-16. Daughter Board. . . . . . . . . . . . . . . . . . . . . . . . 5-18
Figure 5-17. Flag and Head Latch Sensor Board.. . . . . . . . . . . . . . 5-19
Figure 5-18. Rear Belts and O-Ring. . . . . . . . . . . . . . . . . . . . . 5-20
Figure 5-19. Smart Card PWB . . . . . . . . . . . . . . . . . . . . . . . 5-21
Figure 5-20. Smart Card Solenoid Removal . . . . . . . . . . . . . . . . 5-22
Figure 5-21. Smart Card Docking Station . . . . . . . . . . . . . . . . . 5-23
Figure 5-22. Encoder Station Shroud. . . . . . . . . . . . . . . . . . . . 5-24
Figure 5-23. Encoder Head (Above-the-Card-Path). . . . . . . . . . . . . 5-24
Figure 5-24. Encoder Station Pressure Roller Rod. . . . . . . . . . . . . . 5-25
Figure 5-25. Encoder Head Pinch Roller Removal.. . . . . . . . . . . . . 5-26
Figure 5-26. Pressure Roller Rod Removal.. . . . . . . . . . . . . . . . . 5-27
Figure 5-27. Encoder Head Fasteners. . . . . . . . . . . . . . . . . . . . 5-27
Figure 5-28. Encoder Head Protective Tape.. . . . . . . . . . . . . . . . 5-28
Figure 5-29. Middle Panel Parts . . . . . . . . . . . . . . . . . . . . . . 5-29
Figure 5-30. Supply Spindle Assembly . . . . . . . . . . . . . . . . . . . 5-31
Figure 5-31. Ribbon Take Up Spindle . . . . . . . . . . . . . . . . . . . 5-33
Figure 6-1. Cleaning Swabs . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Figure 6-2. Card Transport Rollers. . . . . . . . . . . . . . . . . . . . . . 6-3
Figure 6-3. Print Head Cleaning. . . . . . . . . . . . . . . . . . . . . . . 6-4
Figure 6-4. Stepper Motor Fasteners. . . . . . . . . . . . . . . . . . . . . 6-6
Figure 6-5. Stepper Motor Belt Tensioning Fixture (Part No. 900116-001). . 6-7
Figure 6-6. Stepper Belt Tensioning. . . . . . . . . . . . . . . . . . . . . 6-8
Figure 6-7. Head Alignment Test Cards.. . . . . . . . . . . . . . . . . . . 6-9
Figure 6-8. Image Brightness Adjustment. . . . . . . . . . . . . . . . . . 6-10
Figure 6-9. Lower Print Head Fasteners. . . . . . . . . . . . . . . . . . . 6-11
Figure 6-10. Peel Bar Fasteners. . . . . . . . . . . . . . . . . . . . . . . 6-12