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Exatron 3000B
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Handler Binning Setup.......................................................................................................................................3-4
I. Introduction:............................................................................................................................................................ 3-4
II. Designing Bin Assignments:................................................................................................................................... 3-4
III. Finding Bin Assignment Data:............................................................................................................................ 3-4
IV. Storing Bin Assignments in Handler Memory:................................................................................................... 3-5
H
ANDLER
P
ORT
I
NTERFACE
....................................................................................................................................3-9
RS-232 I
NTERFACES
.............................................................................................................................................3-15
RS-232 Port Options:....................................................................................................................................... 3-15
Exatron Super...................................................................................................................................................3-16
Laser Only Kit:................................................................................................................................................. 3-16
E
XATRON
RS-232:................................................................................................................................................3-19
BASIC HANDLER/CPU TEST CYCLE HANDSHAKE............................................................................................. 3-20
BASIC HANDLER/CPU TEST CYCLE HANDSHAKE............................................................................................. 3-20
HP RS-232:..........................................................................................................................................................3-22
P
ROGRAMMER
RS-232:........................................................................................................................................3-23
P
ROGRAMMER
RS-232 T
ROUBLESHOOTING
G
UIDE
..............................................................................................3-24
CHAPTER 4 HANDLER SET UP.................................................................................................................4-1
O
VERVIEW
..............................................................................................................................................................4-1
CHANGE RAM.....................................................................................................................................................4-5
BLASTING THE RAM................................................................................................................................................... 4-5
RAM ADDRESS LISTING...............................................................................................................................4-6
CHAPTER 5 HANDLER DIAGNOSTICS...................................................................................................5-1
OVERVIEW ..........................................................................................................................................................5-1
ENTERING DIAGNOSTICS MODE ...............................................................................................................5-1
Diagnostics Quick Reference.............................................................................................................................5-2
Test Site Sensors, 0 Through 7 ........................................................................................................................................ 5-6
Shuttle Position Sensors, 1 Through 8............................................................................................................................. 5-7
Tube Full Sensors, 1 Through 8 (Lead-In Sensors)......................................................................................................... 5-8
Tube Switch, 1 Through 8................................................................................................................................................ 5-9
Solenoid Check.............................................................................................................................................................. 5-10
INTERFACE CHECK: RS-232 Check (Control Panel Check)..................................................................................... 5-11
INTERFACE CHECK: Output Port
(Output Cover LED Check)
.............................................................................. 5-12
INTERFACE CHECK: Input Sort Check...................................................................................................................... 5-13
ALL MOTOR CHECK: Shuttle Motor Check............................................................................................................... 5-14
ALL MOTOR CHECK: Test Site Plunger Motor
“Z-Motor” Check
............................................................................ 5-15
ALL MOTOR CHECK: Octoloader Motor Check ........................................................................................................ 5-16
OCTO/INDEX CHECK: Shuttle Solenoid Check......................................................................................................... 5-17
OCTO/INDEX CHECK: Input Sensor Check.............................................................................................................. 5-18
M
ODIFIED
A
UTOMATIC
Z A
DJUST
F
EATURE
.........................................................................................................5-19
A
UTOMATIC
Z A
DJUST
Q
UICK
R
EFERENCE
...........................................................................................................5-21
CHAPTER 6 DISPLAY DICTIONARY.......................................................................................................6-1
M
ODEL
3000B H
ANDLER
S
TATUS AND
E
RROR
M
ESSAGES
.....................................................................................6-1
CHAPTER 7 PREVENTIVE MAINTENANCE..........................................................................................7-1
O
VERVIEW
..............................................................................................................................................................7-1
G
ENERAL
S
OLENOID
M
AINTENANCE
G
UIDELINES
...................................................................................................7-8
A
IR
R
EGULATOR
M
AINTENANCE
G
UIDELINES
.........................................................................................................7-9
V
ACUUM
G
ENERATOR
M
AINTENANCE
G
UIDELINES
..............................................................................................7-12
PARTICLE INTERCONNECT CONTACT MAINTENANCE .....................................................................7-16
WHY CLEAN P I CONTACTS?................................................................................................................................... 7-16
P I CLEANING/PREVENTIVE MAINTENANCE PROCEDURE................................................................7-16
PREPARATION - DISMANTLING THE P I CONTACT ASSEMBLY:..................................................................... 7-16
ULTRASONIC P I CLEANING.................................................................................................................................... 7-17