Filter
Top Products
3-1
CHK
ADJ
INTRODUCTION/
PERIODIC MAINTENANCE/LUBRICATION INTERVALS
PERIODIC INSPECTION AND ADJUSTMENT
INTRODUCTION
This chapter includes all information necessary to perform recommended inspections and adjust-
ments. These preventive maintenance procedures, if followed, will ensure more reliable vehicle opera-
tion and a longer service life. The need for costly overhaul work will be greatly reduced. This informa-
tion applies to vehicles already in service as well as new vehicles that are being prepared for sale. All
service technicians should be familiar with this entire chapter.
PERIODIC MAINTENANCE/LUBRICATION INTERVALS
EVERY
ITEM REMARKS
BREAK-IN
1,000 km
6,000 km
or
6 months
12,000 km
or
12 months
Valves* Check valve clearance. Adjust if necessary. EVERY 24,000 km or 24 months
Spark plugs Check condition. Clean or replace of necessary. f f f
Air filter Clean. Replace if necessary. f f
Carburetor*
Check idle speed/synchronization/starter operation.
Adjust if necessary.
f
f f
Fuel line*
Check fuel hose for cracks or damage.
Replace if necessary.
f f
Fuel filter*
Check condition. Replace if necessary.
f
Engine oil
Replace (Warm engine before draining).
f
f f
Engine oil filter*
Replace.
f
f
Brake*
Check operation/fluid leakage/See NOTE.
Correct if necessary.
f f
Clutch*
Check operation/fluid leakage/See NOTE.
Correct if necessary.
f f
Swingarm pivot*
Check swingarm assembly for looseness.
Correct if necessary. Moderately repack every
24,000 km or 24 months.**
f
Rear suspension link
pivots*
Check operation. Apply grease lightly every
24,000 km or 24 months.**
f
Wheels*
Check balance/damage/runout. Replace if necessary.
f f
Wheel bearings*
Check bearing assembly for looseness/damage.
Replace if damaged.
f f
Steering bearings*
Check bearing assembly for looseness.
Correct if necessary. Moderately repack every
24,000 km or 24 months.
f
f
Front forks*
Check operation/oil leakage. Repair if necessary.
f f
Rear shock absorber*
Check operation/oil leakage. Repair if necessary.
f f
Drive chain
Check chain free play/alignment. Adjust if necessary.
Clean and lube.
EVERY 500 km
Fittings/Fasteners*
Check all chassis fittings and fasteners.
Correct if necessary.
f
f f
Center and
sidestand*
Check operation. Repair if necessary.
f
f f
Sidestand switch*
Check operation. Clean or replace if necessary.
f
f f
A.C. Generator*
Replace generator brushes every 100,000 km.