RESTRICTED USE ONLY Fargo Electronics, Inc.
HDP 800 Series Card Printer/Encoders Service Manual (Rev. 5.0)
5
Selecting the Sensors button and Defaults button __________________________ 243
Section 5: Cleaning ____________________________________________________ 244
Using the Required Supplies __________________________________________ 244
Safety Messages (review carefully) _______________________________________ 245
Cleaning inside the Printer____________________________________________ 246
Cleaning outside the Printer___________________________________________ 246
Cleaning the Printhead _______________________________________________ 247
Cleaning the Cleaning Rollers _________________________________________ 248
Cleaning the Card Feed Rollers ________________________________________ 252
Cleaning the Platen Rollers ___________________________________________ 256
Section 6: Parts Replacement____________________________________________ 258
Safety Messages (review carefully) _______________________________________ 259
Reviewing the Printer Components _______________________________________ 260
Reviewing the Input Hopper Components________________________________ 260
Reviewing the Print Module Components ________________________________ 263
Reviewing the Transfer Station Components _____________________________ 265
Reviewing the Base Module Components ________________________________ 266
Reviewing the Base Module Components ________________________________ 267
HDP Main Board Cable Connections Reference___________________________ 269
HDP Lamination Board Cable Connections Reference______________________ 270
HDP Lamination Module Board Cable Connections Reference _______________ 272
Cover Removal Procedures _____________________________________________ 273
Removing the Print Station cover (840361) ______________________________ 273
Removing the Front Transfer Cover (840362)_____________________________ 274
Removing the Mid Pulley Cover (D840166) ______________________________ 275
Removing the Base Module cover (840363) ______________________________ 276
Removing the Card Input Hopper cover (840167) _________________________ 277
Removing the Card Output Hopper cover (840167) ________________________ 277
Removing the Back cover ____________________________________________ 278
Control Panel Assembly Components _____________________________________ 279
Replacing the Control Panel Assembly Components _______________________ 279
Printhead Assembly Components ________________________________________ 281
Replacing the Printhead (D840854)_____________________________________ 281
Replacing the Fan Assembly (D840986) _________________________________ 282
Replacing the Head Force Spring - 2 (840272) ____________________________ 283
Replacing the Ribbon Deflector (D840638) ______________________________ 284
Print Station Components replacement ____________________________________ 285
Replacing the Headlift Drive O-Rings (140212) ___________________________ 285
Replacing the Ribbon Drive O-Ring behind the Encoder Wheel (810492) ______ 286
Replacing the Ribbon Sensor Board Assembly (140407) ____________________ 287
Replacing the Encoder Wheel (810492) _________________________________ 288
Replacing the Ribbon Sensor Array Assembly (840108) ____________________ 289
Replacing the Ribbon Supply Motor Assembly (D840980) __________________ 290
Replacing the Ribbon Take-Up Motor Assembly (D840980) _________________ 291
Replacing the Headlift Motor Assembly (D840980)________________________ 292
Replacing the Ribbon Supply Encoder Sensor Assembly (D840982)___________ 293