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HDP 800 Series Card Printer/Encoders Service Manual (Rev. 5.0)
7
Replacing the Encoder Card Sensor (140407)_____________________________ 364
Power Assembly Components Replacements _______________________________ 365
Replacing the Power Switch (120011)___________________________________ 365
Replacing the Power Cord Receptacle (130067) ___________________________ 366
Replacing the Main Print Board (A000271) ______________________________ 367
Replacing the Lamination Board (140402) _______________________________ 368
Replacing the Power Supply (150240) __________________________________ 369
Output Stacker Components Replacements_________________________________ 370
Replacing the Output Stacker (D841079) ________________________________ 370
Replacing the Stacker Full Sensor (140407) ______________________________ 371
Replacing the Stacker Lift Motor (840130)_______________________________ 372
Card Lamination Module Component Replacements _________________________ 373
Replacing the Lamination Module Board Cover (D870151)__________________ 373
Replacing the Lamination Module Main Cover (D870159) __________________ 374
Replacing the Lamination Module Main Board (A000250) __________________ 375
Replacing the Lamination Module Arm Assembly (D870153)________________ 376
Replacing the Lamination Module Card Flipper Table Assembly (D870091) ____ 377
Replacing the Card Position Sensor Assembly (D870186) ___________________ 379
Replacing the Lamination Module Flipper Position Sensor (D870188) _________ 380
Replacing the Lamination Module Overlaminate Encoder Sensor (D870189) ____ 381
Replacing the Lamination Module Ribbon ID Sensor (820593) _______________ 382
Replacing the Lamination Module Overlaminate Sensor (D870241) ___________ 383
Replacing the Lamination Module Hopper Sensor Assembly (D870228) _______ 384
Replacing the Lamination Module Platen Motor (D870218) _________________ 386
Replacing the Lamination Module Flipper Table Motor (D870217) ___________ 388
Replacing the HDP820-LC/HDP825-LC Lamination Lid Hinge Bracket _______ 390
Adjusting the HDP820-LC/HDP825-LC Lamination Heat Shield Adjustment ___ 408
HDP820/HDP820-LC Magnetic and Smart Card Module Replacement___________ 414
Replacing the Magnetic/Smart Card Module______________________________ 418
Section 7: Packing the HDP800 Series Card Printer_________________________ 437
Section 8: Board Level Diagnostics _______________________________________ 438
Board Errors_________________________________________________________ 438
Resolving the EE Memory Error _______________________________________ 438
Resolving the EE Checksum Error _____________________________________ 438
Resolving the DRAM Memory Error ___________________________________ 439
Resolving the RAM Memory Error _____________________________________ 439
Resolving the FPGA Error____________________________________________ 439
Sensor Testing _______________________________________________________ 440
Reviewing the Sensor Location and Voltages _____________________________ 441
Reviewing the Sensor Layout on Ribbon Sensor array ______________________ 442
Reviewing the Sensor Location and Voltages for the Lamination Module_______ 443
Section 9: LCD On-Line Menu Navigation ________________________________ 444
Entering the LCD Menu and selecting an Option ____________________________ 444
Selecting from the HDP800 Series Menu Option Structure Tree ______________ 446
Reviewing the Printer Setup ____________________________________________ 447